Forming and Molding Tools PVD Coatings

Elevate Your Tools with Vergason's Premier PVD Coating Solutions & Equipment

Welcome to Vergason Technology, where performance meets precision in the world of forming and molding applications. As a leader in advanced PVD (Physical Vapor Deposition) coating technologies, Vergason understands the rigorous demands placed on forming and molding tools. Whether in cold forming, hot forming, or plastic injection molding, the right surface coating makes a measurable difference in tool life, performance, and part quality.

Our PVD coating systems are engineered to deliver exceptional wear resistance, thermal stability, and reduced friction—all while extending the service life of critical tooling components. Manufacturers across a variety of sectors rely on our innovative solutions to boost efficiency, reduce maintenance, and enhance finished product consistency. Explore how PVD coatings from Vergason can revolutionize your forming and molding operations with unmatched durability and precision.

Coating Applications for Forming and Molding Tools Include:

Cold Forming Tools

Blanking dies
Punches
Cold extrusion dies
Thread rolling dies

Hot Forming Tools

Forging dies
Hot extrusion tools
Hot press forming dies

Plastic Molding Tools

Injection molds
Compression and transfer molds
Mold cavities and cores
Runners and gates

Other Forming & Molding Components

Rolls and forming wheels
Deep drawing tools
Press brake tooling
Insert components and sleeves

Applications

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We are a high-volume manufacturer of OE parts. Personal & individual runs and specials are not available.

Benefits of PVD Coatings for Forming and Molding Tooling

Extended Tool Life

 PVD coatings create a hard, wear-resistant barrier that protects tools from abrasion, erosion, and surface degradation—dramatically extending usable life even under harsh operating conditions.

Thermal Resistance

In high-temperature forming processes like hot forging or hot stamping, PVD coatings maintain their integrity and protect tool surfaces from oxidation and thermal fatigue.

Friction Reduction

Coated surfaces minimize sticking and material transfer, lowering friction between the tool and workpiece. This not only improves tool performance but also reduces the need for excessive lubrication.

Improved Surface Finish

PVD-coated tools produce smoother, more consistent surface finishes on the formed or molded parts, improving product aesthetics and reducing downstream processing.

Higher Productivity

With reduced tool wear, fewer tool changes, and less downtime, manufacturers can maintain faster cycle times and lower per-part production costs.

Customization for Application

Each coating can be tailored for specific applications—such as hardness, surface energy, or corrosion resistance—ensuring that every tool performs optimally in its intended environment.

Enhanced Mold Release

In plastic molding applications, PVD coatings enhance release properties, making demolding easier and reducing the need for mold release agents.

Environmental and Cost Benefits

PVD coatings are a dry, clean process that eliminates hazardous chemicals used in traditional surface treatments. Their durability also cuts down on waste and tooling replacement costs.

Industries That Benefit from Our Forming & Molding Coatings

Automotive Manufacturing

Medical Device Production

Packaging and Container Manufacturing

Heavy Equipment and Industrial Components

Appliance and Consumer Goods

From lightweight structural parts to high-volume molded components, our coatings help manufacturers meet tough production goals with confidence and consistency.

Experience the Vergason Advantage

With decades of expertise in vacuum coating technologies, Vergason Technology, Inc. is your trusted partner for advanced tool coating solutions. Our coating systems are engineered and built in-house, allowing us to deliver consistent quality, rapid turnaround times, and full process control. Whether you're improving cold forming dies, hot forming inserts, or injection molds, our team will work with you to develop a coating solution that delivers measurable improvements in tool life, performance, and cost-efficiency.

Let’s Talk Coatings

If you're looking to boost the durability and reliability of your forming and molding tools, our experts are ready to help. Reach out to learn more about our PVD coating capabilities and how we can tailor a solution for your specific manufacturing challenges.